MONOKOTE® MK-6/HY®

Product Description

MONOKOTE® MK-6/HY are single component, spray applied, mill-mixed fire resistive plasters. MK-6/HY have approval for use on structural steel members and fluted decking to provide up to four hours of fire protection, and on flat plate cellular decking for up to three hours with SPATTERKOTE® SK-3.

Steel & Concrete Surfaces

• Prior to the application of MONOKOTE MK-6, an inspection shall be made to determine that all steel surfaces are acceptable to receive fireproofing. The steel shall be free of oil, grease, rolling compounds or lubricants, loose mill scale, excess rust, noncompatible primer, lock down agent or any other substance that will impair proper adhesion. Where necessary, the cleaning of steel surfaces to receive fireproofing shall be the responsibility of the general contractor.
• The project architect shall determine if the painted/primed structural steel to receive fireproofing has been tested is bond compatible in accordance with ASTM E736.
• Many Fire Resistance Designs allow the use of painted metal floor or roof-deck in place of galvanized decking. Painted decking must be UL listed in the specific fire resistance designs and must carry the UL classification marking. Consult your local GCP sales representative for details.
• Prior to application of MONOKOTE MK-6, a bonding agent, approved by the fireproofing manufacturer, shall be applied to all concrete substrates to receive MK-6.
• Fireproofing to the underside of roof deck assemblies shall be done only after roofing application is complete and roof traffic has ceased.
• No fireproofing shall be applied prior to completion of concrete work on steel decking.
• Other trades shall not install ducts, piping, equipment, or other suspended items until the fireproofing is completed and inspected.
• Other trades shall install clips, hangers, support sleeves, and other attachments that penetrate the fireproofing, prior to application of the fireproofing.

Performance Characteristics 

Mixing

• MONOKOTE Fireproofing shall be mixed by machine in a conventional, plaster-type mixer or a continuous mixer specifically modified for cementitious fireproofing. The mixer shall be kept clean and free of all previously mixed material. The mixer speed in a conventional mixer shall be adjusted to the lowest speed which gives adequate blending of the material and a mixer density of 40–45 pcf (640–720 kg/m³) of material.
• Using a suitable metering device and a conventional mixer, all water shall be first added to the mixer as the blades turn. Mixing shall continue until the mix is lump-free, with a creamy texture. All material is to be thoroughly wet. Target density of 43 ± 1 pcf (688 ± 16 kg/m³) is most desirable. Overmixing MONOKOTE will reduce pumping rate.

Application

• Application of MONOKOTE Fireproofing can be made in the following sequence:

1. For thicknesses of approximately 1⁄2 in. (13 mm) or less, apply in one pass.
2. For thicknesses of 5⁄8 in. (16 mm) or greater, apply subsequent passes after the first coat has set.

• Spatterkote SK-3 shall be applied to all cellular steel floor units with flat plate on the bottom and to roof decking where required prior to application of MONOKOTE. Spatterkote shall be applied in accordance with manufacturer’s application instructions.
• MONOKOTE Fireproofing material shall not be used if it contains partially set, frozen or caked material.
• The minimum average density shall be that required by the manufacturer, listed in the UL Fire Resistance Directory for each rating indicated, as required by the authority having jurisdiction, or minimum average 15 lbs/ft3 (240 kg/m3), whichever is greater.
• MONOKOTE shall be mixed with water at the job site.
• MONOKOTE Accelerator is to be used with MONOKOTE Fireproofing* to enhance set characteristics and product yield. The MONOKOTE Accelerator is injected into the MONOKOTE Fireproofing at the spray gun. MONOKOTE Accelerator shall be mixed and used according to manufacturers recommendations.
• MONOKOTE is applied directly to the steel, at various rates of application which will be job dependent, using standard plastering type equipment or continuous mixer/pump units. A spray gun, with a properly sized orifice and spray shield and air pressure at the nozzle of approximately 20 psi (38 KPa), will provide the correct hangability, density and appearance. NOTE: If freshly sprayed MONOKOTE does not adhere properly, it is probably due to a too wet mix, poor thickness control, or an improperly cleaned substrate.

Temperature & Ventilation

• The substrate temperature shall be a minimum of 40°F (4.5 °C) for at least 1-hour prior to the application of the MONOKOTE. Additonally, the air and substrate temperature during application and for a minimum or 24 hours after application shall be no less than 40°F (4.5 °C).
• Provisions shall be made for ventilation to properly dry the fireproofing after application. In enclosed areas lacking natural ventilation, air circulation and ventilation must be provided to achieve a minimum total fresh air exchange rate of 4 times per hour until the material is substantially dry.

Field Tests

• The architect will select an independent testing laboratory (for which the owner will pay) to samlple and verify the thickness and density of the fireproofing in accordance with the applicable building code.
• The architect will select an independent testing laboratory (for which the owner will pay) to randomly sample and verify the bond strength of the fireproofing in accordance with the provisions of ASTM E736.
• Results of the above tests will be made available to all parties at the completion of pre-designated areas which shall have been determined at a pre-job conference.

Safety

• MONOKOTE is slippery when wet. The general contractor and applicator shall be responsible for posting appropriate cautionary “SLIPPERY WHEN WET” signs. Signs should be posted in all areas in contact with wet fireproofing material. Anti-slip surfaces should be used on all working surfaces.